Manual Opening AAC Autoclave AAC Block Making Machine AAC panel
1. Product Description:
It is the core equipment of AAC block production line. Once the
failure will cause the embryo out of kettle and equipment can’t
operate substandard conditions, so the safe operation is extremely
important. Autoclave is the hydration reaction of silicate
products, the main equipment to obtain the physical and mechanical
properties. The operation used in aerated concrete block production
is the main content of relationship between production safety and
2. The safe operation of steam autoclave
1. Steam pressure, kettle by body, kettle, kettle door, cloth ring
trachea, safety valve etc.. The kettle body is the main part of
autoclave, steam and maintenance products by the container, it is
also the carrier mode, and the weight of the car floor; kettle
circle is a transition component and kettle door, to engage the
cauldron gate, ensure the sealing effect; separation kettle door,
inside and outside the door will be high pressure steam
distribution pipe; the external access is uniformly distributed in
the reactor; the main steam traps for isolation, discharge
condensate water use; safety valve in case of emergency, automatic
exhaust steam, to ensure safe production. Domestic common autoclave
specifications are 1.65 * 21m;2 * 21m; 2.85 * 16m and 2.85 * 39m.
According to the working pressure, and 1.2MPo, 1.3MPo,1.5MPo.
According to a gauge, 600mm and 750mm; according to the form and
open the door,side door, door, electric door three, and according
to the number of kettle door can be divided into single and double
door, open the door two. Autoclave is a large pressure vessel, tea
infrequent use, repeated heating cooling, buck boost, Months and
years pass by. loading load reducing process, not only the
autoclave body to thermal expansion and contraction under various
stress, but also affected the corrosion of harmful ingredients and
water vapor mixture condensation, the rotating parts and sealing
materials in wear and aging, therefore, safety is the primary
problem of using steam autoclave.
3. Autoclave structure
Autoclave door on the main part of the reactor body apparatus, tank
cover device, the door swing device, hand reducer, safety
interlocks, bearings, insulation, sealing devices, plumbing valves
and meters, etc., also attached with drainage and electric control
devices. Various structural designs and manufacturing safe and
reliable ensure the autoclave more stable in performance
Max operation pressure
Max operation temperature
Rail distance / height
a) After welding kettle door, it must proceed annealing heat
b) Polish toothed cutter of flange of autoclave body, and carry out
magnetic particle testing.
c) Use double scale container board, and ensure the longitudinal
joint of each section.
d) Carry out the physical and chemical test (stretch, impact),
ensure its strength.
e) Welds are 100% X-ray detection, then carry out hydraulic test of
2.1MPa after passing. The whole process is complete inspected by
CSEI factory inspection, and leave factory after stamp and
5. Autoclave advantage
1. Longer service life.
2. To kettle cover - head butt, head - butt welding puzzle, kettle
- kettle body butt welding flange ring to be a 100% inspection with
3. Using automatic welding processes.
4. Advanced design, pipeline operations, stable quality and high
5. Products can also be segmented to adapt to users’ needs; good
overall package, short installation period, low investment.
6. Best service and remote technical guidance available.
6. Security Measures:(Triple Security)
a). Hand speed reducer installs mechanical interlocking, and we
don't move when there's pressure in kettle.
b). Equip with manual limited safety interlocking device, stuck
kettle manually, and when it open , then we can open the door.
c). Equip with electric limited safety interlocking device, use
cooperatively with manual limit, and connect with electric cabinet,
rotating electrical ark with pressure and sound-light alarm.